About Vibro Press Concrete Block Machine
Model No. HT-1034-8
1. Total Power Require: 39.5 HP, 29.63 KW, 3 Phases.
2. Oil Tank Capacity: 400 Liter, Standard Company, Grade 68 No. Hydraulic Oil.
3. Production Capacity per Shift 8 Hour: Bricks- 11000 to 11500, Solid or Hollow Block- 2500 to 2600, Plain Paver- 8300 to 8600.
4. Bricks per Stock: 8 Bricks 230 X 110 X 75mm or as per requirement.
5. Plain Paver Block per Stock: 6 Block or depend on design (Design as per requirement).
6. Solid & Hollow Block per Stock: 2 or 3 Block or depend on size (Size As per requirement).
7. Hi-Tech Vibro System: 10HP Mould & 2 Nos. 0.5HP Tamper Head
8. Varam System: 1 HP.
9. Pallet Forwarding System: 1 HP
10. System Vibro, Oil Chiller, Pallet Auto Cut, Varam System, Magnetic System, Special Oil Filter, Feeding & Mould Gap Adjustable Plate, etc
11. Pan Mixer: 6 Ft. 600 Kg Capacity, Heavy Duty, Roller & Blade) Powerful Worm Reduction Gear Box Transmission Unit.
12. Conveyor: Ft 30 X Width 18 Inch X Thickness 8mm (Dunlop or MRF Belt)
13. Wheelbarrow Trolley: For Shifting raw material to Pan Mixture.
14. Auto PLC: Fully Auto PLC operating all system & Warranted safety system with HMI Display.
15. Auto Pallet Stacker: (Gear Type) For Shifting & Arranging Green Bricks Pallet from Press to pallet Truck or Stacker System (If require).
Note: Specifications are subject to change for improvement, Engineering drawing for civil work and shed for the machine installation.
Advanced PLC and Computerized OperationEquipped with a modern PLC control system, this machine streamlines the block-making process by automating cycles and monitoring performance. The computerized controls enhance accuracy and allow for easy adjustments, resulting in higher output and reduced labor involvement. This advanced technology ensures each block meets consistent standards.
Durability and Powerful PerformanceConstructed from high-grade materials and capable of withstanding a pressure of up to 1500 PSI, the machine is built for longevity and heavy-duty usage. Its 8-metric-ton weight and 39.5 HP provide a stable and reliable structure for continuous operation, making it suited for industrial-scale projects.
Efficient Block ProductionThis hollow block-making machine uses hydraulic pressure and mold vibration to deliver high-quality bricks at a rate of 32 pieces per minute. With automatic systems and a dedicated pallet size, the process is both efficient and scalable, handling bricks of varying dimensions up to a maximum height of 8 feet with minimal manual effort.
FAQ's of Vibro Press Concrete Block Machine:
Q: How does the Vibro Press Concrete Block Machine operate?
A: The machine employs hydraulic pressure and mold vibration, governed by a computerized PLC system. This combination automates the brick-forming process, efficiently producing uniform blocks with minimal human intervention.
Q: What are the main benefits of using this concrete block machine?
A: Its key benefits include high production capacity (32 pcs/min), consistent brick quality due to computerized controls, high durability, and efficient use of materials. The automatic operation reduces labor costs and increases output reliability.
Q: When is this machine most suitable for use?
A: This machine is ideal when you need to manufacture large quantities of bricks or blocks quickly and consistently, especially in commercial or industrial settings requiring uniformity and high durability.
Q: Where can this machine be installed and used?
A: The Vibro Press Concrete Block Machine is suitable for installation in industrial sites, construction yards, or manufacturing plants in India, where reliable electricity and adequate space are available for its operation.
Q: What is the process for setting up and maintaining the machine?
A: Initial setup involves positioning the 8-ton machine, connecting it to a 440-watt power supply, and programming the PLC system. Regular maintenance includes checking hydraulic systems, vibration mechanisms, and routine cleaning to ensure longevity and optimal performance.
Q: How does PLC control enhance machine performance?
A: PLC control offers precise, automated cycle management, error detection, and real-time adjustments, which collectively improve productivity, reduce mistakes, and ensure every brick meets specified quality standards.