About Fully Automatic Vibro Press Block Making Machine
Model No. HTC-1034-12
1. Total Power Require: 61 HP, 45.75 KW, 3 Phases.
2. Oil Tank Capacity: 475 Liter, Standard Company, Grade 68 No. Hydraulic Oil.
3. Production Capacity per Shift 8 Hour: Color Paver- 9400 to 9600, Solid & Hollow Block- 4500 to 4800, Bricks- 17000 to 17300.
4. Paver Block per Stock: 10 Block or depend on design (Design as per requirement).
5. Solid & Hollow Block per Stock: 3 or 4 Block depend on size (Size As per requirement).
6. Bricks per Stock: 12 Bricks, 230 X 110 X 75mm or as per requirement.
7. Mould Vibro System: 15HP Mould & 2 Nos. 2HP Tamper Head.
8. Pallet Forward System: 1 HP.
9. System Vibro, Oil Chiller, Pallet Auto Cut, Varam System, Magnetic System, Special Oil Filter, Feeding & Mould Gap Adjustable Plate, etc
10. Auto Color Feeding: Auto Double Feeder Attachment for Top Layer, Color Paver.
11. Pan Mixer: 2 Nos. (6 Ft. 600 Kg Capacity, Heavy Duty Roller & Blade) Powerful Worm Reduction Gear Box Transmission Unit.
12. Conveyor: 2Nos, Ft 30 X Width 24 Inch X Thickness 8mm & Ft 18 X Width 18 Inch X Thickness 8mm Belt For Color, Dunlop or MRF.
13. Wheelbarrow Trolley: For Shifting raw material to Pan Mixture.
14. Auto Pallet Stacker: (Gear Type) For Shifting & Arranging Green Bricks Pallet from Press to pallet Truck or Stacker System (If require).
15. Color Pan Mixer: 1 Nos. 3 Ft. 200 Kg Capacity Heavy Duty.
16. Auto PLC: Fully Auto PLC operating all system & Warranted safety system with HMI Display.
17. Note: Specifications are subject to change for improvement, Engineering drawing for civil work and shed for the machine installation.
Superior Automation for Precision ManufacturingThis machine is fully automated, managed by advanced PLC controls, ensuring consistent and precise production cycles for various block shapes. The computerized system minimizes manual intervention, enhances efficiency, and reduces operation errors, making large-scale manufacturing effortless.
Exceptional Output and Versatile ProductionCapable of producing up to 1200 pieces per hour, this machine accommodates multiple sizes including color pavers, concrete blocks, and bricks. With options for solid or hollow brick types, it serves diverse construction needs. Hydraulic pressure and mold vibration ensure uniformity and strength in every batch.
Durability and Safety with Advanced FeaturesManufactured with high-quality concrete, the machine delivers blocks that are fire-resistant and offer heat insulation. Its sturdy design, weighing up to 12 metric tons, is complemented by a warranty of up to 12 months, assuring users of long-term reliability and safety.
FAQ's of Fully Automatic Vibro Press Block Making Machine:
Q: How does the Fully Automatic Vibro Press Block Making Machine improve brick and block production efficiency?
A: The machine automates the entire production process using computerized PLC controls and hydraulic pressure, which boosts output to 40 blocks per minute and ensures each product is precise, reducing manual labor and increasing overall productivity.
Q: What block and paver dimensions can this machine produce?
A: This machine handles multiple sizes, including 400x200x200 mm and 225x112.5x80 mm blocks, as well as pavers and other concrete products within its specified range, making it highly adaptable to different project requirements.
Q: When should regular maintenance be performed on this machine?
A: Routine maintenance is recommended as outlined in the operator's manual or at least monthly to ensure all hydraulic and vibration systems are functioning optimally. Strict adherence to the maintenance schedule will help you leverage the included 1-year warranty.
Q: Where is this machine most commonly installed and used?
A: It is primarily installed at construction material manufacturing plants, block factories, or supplier facilities across India, where high-volume, reliable production is essential.
Q: What raw materials are required for operation?
A: The main raw material needed is cement, combined with aggregates and color (if colored pavers are desired), processed efficiently by the machine's brick production line.
Q: How does the machine ensure high durability and safety of the blocks produced?
A: It uses high-pressure hydraulic systems and mold vibration to deliver uniform density and strength, resulting in blocks that are not only durable, but also fire-resistant and thermally insulated.
Q: What are the benefits for manufacturers using this fully automatic machine?
A: Manufacturers benefit from reduced labor costs, faster turnaround times, customizable output for various construction needs, and the assurance of consistent quality due to computerization and advanced pressure technology.