About fly ash brick plant manufacturer
Model No. HT-1030
1. High Pressure Tonnage: 125 MT + 4 HP Mould Vibro Pressure, German Technology.
2. Total Power Require: 37HP, 27.75 KW, 3 Phases.
3. Oil Tank Capacity: 550 Liters, Grade 68 No. Hydraulic Oil
4. Production Capacity per Shift 8 Hour: Bricks 15000 to 15500 / Plain Paver 11000 to 11500.
5. Bricks per Stock: 8 Bricks, 230 X 110 X 75mm or Size as per requirement.
6. System: Vibration with pressure, Oil Chiller, Pallet Auto Cut, Varam System, Magnetic System, Special Oil Filter, Feeding & Mould Gap Adjustable Plate, etc...
7. Pan Mixer: 2 Nos. (5 Ft. 400 Kg Capacity, Heavy Duty, Roller & Blade), Powerful Worm Reduction Gear Box Transmission Unit.
8. Conveyor: Ft 30 X Width 18 Inch X Thickness 8mm, Dunlop/MRF Belt.
9. Wheelbarrow Trolley: For Shifting raw material to Pan Mixture.
10. Auto Pallet Stacker: (Gear Type) For Shifting & Arranging Green Bricks Pallet from Press to pallet Truck or Stacker System (If require).
11. Automatic PLC: Fully Auto PLC operating all system & Warranted safety system with HMI Display.
12. Note: Specifications are subject to change for improvement.
Advanced Automation with High CapacityThis fly ash brick plant features a fully computerized automatic system with PLC control, ensuring precise operation while producing up to 2,000 bricks per hour. It offers efficient brick production for medium to large-scale construction projects, minimizing manual intervention and increasing productivity.
Robust Construction for Maximum DurabilityConstructed to last, the machine delivers high durability, low weight, and fire-resistant bricks suitable for various applications. Its hydraulic pressure mechanism ensures uniform density, while mold vibration provides strength and finish. The 12-month warranty further enhances reliability.
User-Friendly Operation and MaintenanceThe plant is designed for straightforward operation with its computerized interface and automatic controls. Supported by a user manual and after-sales service, routine maintenance becomes seamless, making it ideal for manufacturers and suppliers across India.
FAQ's of fly ash brick plant manufacturer:
Q: How does the hydraulic pressure method benefit the fly ash brick production process?
A: The hydraulic pressure method ensures each brick is formed with consistent high pressure, resulting in superior structural integrity, uniform density, and high durability. This also enables the production process to be more energy-efficient and reliable.
Q: What advantages do PLC control and full automation offer for this plant?
A: The incorporation of PLC control and automation streamlines the production process, minimizes manual errors, and ensures consistent quality. It also boosts operational efficiency and allows for real-time monitoring, making brick manufacturing more efficient and scalable.
Q: Where can this fly ash brick plant be installed and operated in India?
A: This machine is suitable for installation at manufacturing units, construction sites, and industrial zones throughout India. With its compact design and heavy-duty build, it adapts well to urban and semi-urban settings for ongoing cement brick production.
Q: What is the recommended process for operating the machine and maintaining peak output?
A: Begin by setting up the material feed (fly ash, cement, etc.) and ensuring pallet alignment (24" x 24" x 18mm). Operations are controlled via the PLC interface, which manages hydraulic pressure and vibration. Regular servicing, inspecting vibration units, and preventative maintenance ensure optimal performance.
Q: When can users expect technical support or warranty services after purchase?
A: Customers receive a 12-month warranty covering manufacturing defects and technical issues. Technical support and after-sales service are available throughout the warranty period, ensuring smooth and reliable machine operation.
Q: What are the key benefits of using fly ash as the primary material?
A: Fly ash offers excellent binding properties, reduces weight while enhancing fire and durability characteristics. Utilizing fly ash in brick production is cost-effective, environmentally friendly, and results in bricks suitable for a wide range of construction needs.