Send Inquiry

Request To Call Back

fully automatic fly ash brick machine

Name: fully automatic fly ash brick machine
Brand: HI TECH ENGINEERING
Price: 2590900.0 INR
Availability: InStock

Price 2590900.0 INR/ Unit

Get a Price/Quote

MOQ : 1 Unit

fully automatic fly ash brick machine Specification

Product Type
Fly Ash Bricks

General Use
Fly Ash Brick Production

Material
Fly Ash

Capacity
2350 Pcs/hr

Weight (kg)
9 Tonne

Type
Other

Computerized
Yes

Automatic
Yes

PLC Control
Yes

Method
Hydraulic Pressure

Vibration Type
Mold Vibration

Vibration Frequency
35 Hertz (HZ)

Maximum Pressure
3000 PSI

Machine Power
47 Horsepower (HP)

Voltage
440 Watt (w)

Dimension (L*W*H)
230x110x75 Millimeter (mm)

Pallet Size
28 Inch x 24 Inch x 24 mm

Minimum Height
4 Inch (in)

Maximum Height
8 Foot (ft)

Number of Bricks
10

Feature
Low Weight, Fire Resistant, High Durability

Color
grey

Warranty
12 Months

fully automatic fly ash brick machine Trade Information

Minimum Order Quantity
1 Unit

Payment Terms
Cash in Advance (CID)

Supply Ability
1 Unit Per Month

Delivery Time
60 Days

Sample Available
No

Main Export Market(s)
Asia, Africa

Main Domestic Market
All India

Certifications
AN ISO 9001:2015 CERTIFIED COMPANY

About fully automatic fly ash brick machine

Model No. HT-1025

1. High Pressure Tonnage: 150 MT + 4 HP Mould Vibro Pressure, German Technology.

2. Total Power Require: 47 HP, 35.25 KW, 3 Phases.

3. Oil Tank Capacity: 550 Liter, Grade 68 No. Hydraulic Oil,

4. Production per Shift 8 Hour: Bricks 19000 to 20000 / Plain Paver 15000 to 15300.

5. Bricks per Stock: 10 Bricks, 230 X 110 X 75mm or as per requirement.

6. System: Vibration with pressure, Oil Chiller, Pallet Auto Cut, Varam System, Magnetic System, Special Oil Filter, Feeding & Mould Gap Adjustable Plate, etc...

7. Pan Mixer: 2 Nos. (6 Ft. 600 Kg Capacity, Heavy Duty Roller & Blade), Powerful Worm Reduction Gear Box Transmission Unit.

8. Conveyor: Ft 30 X Width 18 Inch X Thickness 8mm, Dunlop or MRF Belt.

9. Wheelbarrow Trolley: For Shifting raw material to Pan Mixture.

10. Automatic PLC: Fully Auto PLC operating all system & Warranted safety system with HMI Display.

11. Auto Pallet Stacker: (Gear Type) For Shifting & Arranging Green Bricks Pallet from Press to pallet Truck or Stacker System (If require).

12. Note: Specifications are subject to change for improvement.

Advanced Automation for Superior Output

With its fully computerized PLC control system, this machine streamlines the brick-making process. Operators can monitor and adjust each cycle for precise results, minimizing human error while maximizing throughput. The hydraulic pressure mechanism ensures every brick has uniform strength and shape.

Sustainable and Efficient Manufacturing

The machine harnesses fly ash as a primary material, turning industrial waste into valuable, environmentally-friendly bricks. Its fire-resistant and lightweight bricks meet stringent structural requirements, positioning the machine as an eco-conscious choice for manufacturers.

Robust Features Deliver Consistency

Weighing 9 tonnes, this machine is built for heavy-duty operations. With mold vibration technology, a 28x24 inch pallet, and a 47 HP engine, it maintains high vibration frequency and pressure, which leads to superior compaction and brick durability. Factory settings are easily managed through the intuitive computerized system.

FAQ's of fully automatic fly ash brick machine:

Q: How does the fully automatic fly ash brick machine operate?

A: This machine utilizes advanced hydraulic pressure and mold vibration while being controlled by an integrated PLC system. Operators can input production parameters and the system automates the entire process from material feeding to brick formation and stacking, ensuring uniformity and high output rates.

Q: What is the production process for fly ash bricks with this machine?

A: The process begins with mixing fly ash and other raw materials, which are loaded into the machine. Hydraulic pressure and vibration compact the mixture in molds, forming up to 10 bricks per cycle. The finished bricks are then ejected onto pallets for curing and storage.

Q: When is regular maintenance recommended for optimal performance?

A: It is advisable to conduct routine maintenance checks monthly, with particular attention to the hydraulic components, PLC system, and vibration units. Regular inspection helps prolong service life and ensures uninterrupted, efficient operation.

Q: Where can this fully automatic machine be installed?

A: Designed for industrial and large-scale manufacturing environments, the machine is suitable for placement in dedicated production plants or brick yards. Its robust size requires stable flooring and ample workspace for loading, operation, and maintenance.

Q: What are the main benefits of using this fly ash brick machine?

A: Benefits include high production capacity (2,350 bricks per hour), consistent brick quality, low manual intervention due to automation, and environmental sustainability by utilizing fly ash. Additionally, the resulting bricks are fire resistant, lightweight, and highly durable.

Q: How many bricks are produced in one cycle and how is consistency ensured?

A: Each cycle yields 10 bricks, with consistency guaranteed by precise hydraulic pressure, controlled vibration frequency (35 Hz), and computerized PLC settings that regulate each step of the production process.