About high pressure fly ash brick machine
Model No. HT-1029
1. High Press Tonnage: 300 MT + 6 HP Mould Vibro Pressure, German Technology.
2. Total Power Require: 79 HP, 59.25 KW, 3 Phases.
3. Oil Tank Capacity: 650 Liters, Standard Company Grade 68 No. Hydraulic Oil.
4. Production Capacity per Shift 8 Hour: Bricks 29000 to 30000.
5. Bricks per Stock: 18 Bricks, 230 X 110 X 75mm or Size as per requirement.
6. System: Vibro with pressure, Oil Chiller, Pallet Auto Cut, Varam System, Magnetic System, Special Oil Filter, Feeding & Mould Gap Adjustable Plate, etc
7. Pan Mixer: 2 Nos. (7 Ft 1200 Kg Capacity, Heavy Duty, Roller & Blade), Powerful Worm Reduction Gear Box Transmission Unit.
8. Conveyor: Ft 30 X Width 24 Inch X Thickness 8mm (Dunlop or MRF Belt).
9. Wheelbarrow Trolley: For Shifting raw material to Pan Mixture.
10. Auto Pallet Stacker (Gear Type): For Shifting & Arranging Green Bricks Pallet from Press to pallet Truck or Stacker System.
11. Fork Lift (Manual): 1 Nos. For Shifting Green Bricks Pallet from Stacker
12. Hydraulic Pallet Truck (Manual): 2 Nos. For Shifting Green Bricks Pallet from Shed area to Ground
13. Auto PLC: Fully Auto PLC operating all system & Warranted safety system with HMI Display.
14. Note: Specifications are subject to change for improvement, Engineering drawing for civil work and shed for the machine installation.
Efficient and High-Capacity ProductionThis machine streamlines cement brick manufacturing, with an output of up to 3,625 bricks per hour. Automated operations and high horsepower minimize manual effort and increase consistency in every batch. The robust hydraulic pressure delivers durable, uniform bricks, making it suitable for large-scale projects.
Advanced Vibration and Pressure TechnologyEquipped with mold vibration at 35 Hertz and powerful hydraulic pressure (up to 3000 PSI), the machine ensures each fly ash brick is compact, strong, and dimensionally accurate. Its PLC-based computerized control allows for precise adjustments and monitoring during operation.
Sustainable and User-Friendly DesignDesigned for use with fly ash, the machine promotes eco-friendly construction while offering safety and user convenience. Features including easy-to-navigate controls and low machine weight make setup and operation accessible for various types of users.
FAQ's of high pressure fly ash brick machine:
Q: How does the high pressure fly ash brick machine operate?
A: This machine functions using hydraulic pressure and mold vibration to form strong fly ash bricks. It integrates automatic, computerized controls and PLC systems to streamline the entire brick making process, achieving a capacity of up to 3,625 bricks per hour with minimal manual input.
Q: What materials can be used with this machine for brick production?
A: The primary material for this machine is fly ash, mixed with cement and other additives as required. It is specifically engineered for fly ash utilization, supporting sustainable and cost-effective brick manufacturing.
Q: When should regular maintenance or servicing be performed?
A: Routine maintenance is recommended every quarter, or sooner in intensive production environments. Always adhere to the manufacturer's guidelines for lubrication, inspection, and part replacement to ensure maximum machine longevity and efficiency.
Q: Where is this high pressure fly ash brick machine manufactured and supplied?
A: This machine is manufactured and supplied in India by reputable industry providers, catering to local and national-level brick manufacturing needs.
Q: What is the process involved in making bricks with this machine?
A: The process includes feeding raw materials into the machine, which then uses hydraulic pressure and vibration to mold and press the bricks to specified dimensions (230x110x75 mm). The system automatically handles compaction and shaping, allowing bricks to be ejected efficiently onto pallets.
Q: How does using this machine benefit brick manufacturers?
A: Manufacturers benefit from high production rates, consistent brick quality, reduced labor dependency, and eco-friendly operations thanks to fly ash utilization. The fire-resistant bricks produced also offer enhanced safety for construction applications.