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fly ash bricks manufacturing plant

Name: fly ash bricks manufacturing plant
Brand: HI TECH ENGINEERING
Price: 1481800.0 INR
Availability: InStock

Price 1481800.0 INR/ Unit

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MOQ : 1 Unit

fly ash bricks manufacturing plant Specification

Product Type
Fly ash Bricks

General Use
Fly Ash Bricks Plant

Material
Fly Ash

Capacity
1000 Pcs/hr

Weight (kg)
6 Tonne

Type
Other

Computerized
Yes

Automatic
Yes

PLC Control
Yes

Method
Hydraulic Pressure

Vibration Type
Mold Vibration

Vibration Frequency
30 Kilohertz ( KHZ )

Maximum Pressure
3000 PSI

Machine Power
22 Horsepower (HP)

Voltage
440 Watt (w)

Dimension (L*W*H)
230x110x75 Millimeter (mm)

Pallet Size
24Inch x 15Inch x18mm

Minimum Height
4 Inch (in)

Maximum Height
8 Foot (ft)

Number of Bricks
4

Feature
Low Weight, Fire Resistant, High Durability

Color
White & Blue

Warranty
1 year

fly ash bricks manufacturing plant Trade Information

Minimum Order Quantity
1 Unit

Payment Terms
Cash on Delivery (COD)

Supply Ability
2 Units Per Month

Delivery Time
45 Days

Sample Available
No

Packaging Details
Loose

Main Export Market(s)
Asia, Africa

Main Domestic Market
All India

Certifications
ISO 9001:2015 Certified Company

About fly ash bricks manufacturing plant

Model No. HT-1022

1. High Pressure Tonnage: 80 MT + 2 HP Mould Vibro Pressure, German Technology.

2. Total Power Require: 22 HP, 16.5 KW, 3 Phases.

3. Oil Tank Capacity: 400 Liter, Grade 68 No. Hydraulic Oil,

4. Production per Shift 8 Hour: Bricks 7000 to 7700 / Plain Paver 5000 to 5700.

5. Bricks per Stock: 4 Bricks, 230 X 110 X 75mm or as per requirement.

6. System: Vibration with pressure, Oil Chiller, Pallet Auto Cut, Varam System, Magnetic System, Special Oil Filter, Feeding & Mould Gap Adjustable Plate, etc...

7. Pan Mixer: 5 Ft. 400 Kg Capacity, Heavy Duty, Roller & Blade, Powerful Worm Reduction Gear Box Transmission Unit.

8. Conveyor: Ft 18 X Width 18 Inch X Thickness 8mm, Dunlop or MRF Belt.

9. Auto Pallet Stacker (Gear Type): For Shifting & Arranging Green Bricks Pallet from Press to pallet Truck or Stacker System (If require).

10. Automatic PLC: Fully Auto PLC operating all system & Warranted safety system with HMI Display.

11. Note: Specifications are subject to change for improvement.

Advanced PLC Automation for Efficient Production

The computerized PLC control system streamlines the brick manufacturing process, reducing manual interventions and enhancing precision. By automating operations, the plant achieves higher productivity and consistent quality across every batch of fly ash bricks. This integration ensures reliability and reduces operational errors.

Unmatched Durability and Safety Features

Constructed for longevity, the plant's structure is engineered with fire-resistant and lightweight components. The hydraulic press delivers up to 3000 PSI pressure, ensuring each brick's structural integrity. Combined with high-frequency (30 kHz) mold vibration, the plant guarantees durable, uniform bricks suitable for diverse construction requirements.

Optimized for High Capacity and Versatility

Capable of producing 1,000 bricks per hour and supporting various brick dimensions (minimum 4 inches height, maximum 8 feet), this plant is ideal for scalable projects. The 22 HP machine and 6-ton weight configuration cater to both large-scale commercial and smaller projects, offering flexibility and performance throughout India.

FAQ's of fly ash bricks manufacturing plant:

Q: How does the computerized PLC control enhance the fly ash brick manufacturing process?

A: The computerized PLC control automates key stages of the manufacturing process, ensuring precise operations, consistent product quality, and reduced manual errors. This technology facilitates real-time monitoring and seamless adjustment of machine parameters, improving overall efficiency.

Q: What materials and methods are used in this fly ash bricks plant?

A: This plant utilizes fly ash as the primary material and uses a hydraulic pressure method, generating up to 3000 PSI, combined with high-frequency mold vibration (30 kHz) to produce strong, uniform bricks.

Q: When is the fly ash bricks plant most suitable for installation?

A: The plant can be installed at any time, but it is advisable to choose periods of moderate weather for smoother setup and integration. Proper site preparation before installation helps streamline commissioning and production start-up.

Q: Where is this fly ash brick manufacturing plant used?

A: Predominantly supplied and installed across India, this plant is suitable for manufacturing units, construction companies, or entrepreneurs seeking to establish a high-capacity fly ash brick production facility.

Q: What is the process flow in this manufacturing plant?

A: The process starts with feeding fly ash and other raw materials into the mixer, followed by automated PLC-controlled mixing, hydraulic pressing, and high-frequency vibration to mold bricks. The bricks are then ejected and transferred for curing and storage.

Q: How is the plant beneficial compared to conventional brick plants?

A: This plant offers higher output (1,000 bricks/hour), improved brick strength, lower power consumption, fire resistance, and consistent product quality due to its automated systems and modern construction features.

Q: What is the warranty and post-installation support offered?

A: A standard 1-year warranty covers manufacturing defects. Technical support and maintenance guidance are provided to ensure smooth and reliable operation post-installation.

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