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automatic fly ash brick making machine

Name: automatic fly ash brick making machine
Brand: HI TECH ENGINEERING
Price: 1481800.0 INR
Availability: InStock

Price 1481800.0 INR/ Unit

Get a Price/Quote

MOQ : 1 Unit

automatic fly ash brick making machine Specification

Product Type
Fly Ash Bricks

General Use
Fly Ash Brick Plant

Material
Fly Ash

Capacity
1000 Pcs/hr

Weight (kg)
3 Kilograms (kg)

Type
Other

Computerized
Yes

Automatic
Yes

PLC Control
Yes

Method
Hydraulic Pressure

Vibration Type
Mold Vibration

Vibration Frequency
35 Hertz (HZ)

Maximum Pressure
3000 PSI

Machine Power
22 Horsepower (HP)

Voltage
440 Volt (v)

Dimension (L*W*H)
230x110x75 Millimeter (mm)

Pallet Size
24Inch x 15Inch x 18mm

Minimum Height
4 Inch (in)

Maximum Height
8 Foot (ft)

Number of Bricks
4

Feature
Low Weight, Fire Resistant, High Durability

Color
Grey

Warranty
12 Months

automatic fly ash brick making machine Trade Information

Minimum Order Quantity
1 Unit

Payment Terms
Cash in Advance (CID)

Supply Ability
2 Units Per Month

Delivery Time
45 Days

Sample Available
No

Packaging Details
Loose

Main Export Market(s)
Asia, Africa

Main Domestic Market
All India

Certifications
ISO 9001:2015 Certified Company

About automatic fly ash brick making machine

Model No. HT-1022

1. High Pressure Tonnage: 80 MT + 2 HP Mould Vibro Pressure, German Technology.

2. Total Power Require: 22 HP, 16.5 KW, 3 Phases.

3. Oil Tank Capacity: 400 Liter, Grade 68 No. Hydraulic Oil,

4. Production per Shift 8 Hour: Bricks 7000 to 7700 / Plain Paver 5000 to 5700.

5. Bricks per Stock: 4 Bricks, 230 X 110 X 75mm or as per requirement.

6. System: Vibration with pressure, Oil Chiller, Pallet Auto Cut, Varam System, Magnetic System, Special Oil Filter, Feeding & Mould Gap Adjustable Plate, etc...

7. Pan Mixer: 5 Ft. 400 Kg Capacity, Heavy Duty, Roller & Blade, Powerful Worm Reduction Gear Box Transmission Unit.

8. Conveyor: Ft 18 X Width 18 Inch X Thickness 8mm, Dunlop or MRF Belt.

9. Auto Pallet Stacker (Gear Type): For Shifting & Arranging Green Bricks Pallet from Press to pallet Truck or Stacker System (If require).

10. Automatic PLC: Fully Auto PLC operating all system & Warranted safety system with HMI Display.

11. Note: Specifications are subject to change for improvement.

Advanced Mold Vibration System

This fly ash brick making machine incorporates a mold vibration system operating at 35 Hertz, which ensures uniform density and strength in every brick produced. The vibration combined with hydraulic pressure enhances the compactness and structural integrity of the bricks, resulting in superior quality and consistency.

Intelligent PLC and Computerized Control

Equipped with an integrated PLC control unit, this machine enables precise automation and programming of the brick-making process. The user-friendly computerized interface streamlines operation, minimizes human error, and improves productivity, making large-scale brick production manageable for operators of all skill levels.

Optimized for Durability and Efficiency

Designed for durability, fire resistance, and minimal brick weight, this automatic machine delivers up to 1,000 bricks per hour. Its 22 HP motor and 3000 PSI maximum pressure guarantee high performance, while the robust design simplifies maintenance and ensures long service life, making it cost-effective for businesses.

FAQ's of automatic fly ash brick making machine:

Q: How does the automatic fly ash brick making machine operate?

A: The machine uses hydraulic pressure and mold vibration technology to compact fly ash and other raw materials into precise brick shapes. Controlled by a computerized PLC system, it automates the entire process, from material feeding to brick ejection, maximizing efficiency and consistency.

Q: What materials are suitable for use in this brick making machine?

A: This machine is specifically designed for fly ash as the primary material, but it can also accommodate other supplementary cementitious materials for enhanced brick quality. The process ensures production of fire-resistant, lightweight, and durable bricks.

Q: When should regular maintenance be performed on the machine?

A: To ensure optimal performance and longevity, maintenance should be conducted according to the manufacturer's guidelines-typically after every extensive use cycle or at regular monthly intervals. Timely servicing will help maintain hydraulic pressure, vibration mechanisms, and computerized systems.

Q: Where is this brick making machine most effectively utilized?

A: This machine is ideal for fly ash brick plants and manufacturing units across India that require high-volume, consistent, and automated brick production. Its robust design is suited for industrial environments with access to 440V voltage and sufficient workspace.

Q: What is the step-by-step process for brick production with this machine?

A: The process begins with loading fly ash and other raw materials into the hopper. The PLC system then automates the feeding, mixing, and compaction stages, utilizing mold vibration and hydraulic pressure. After pressing, four bricks are ejected onto pallets, ready for curing and stacking.

Q: How can users benefit from using this automatic brick making machine?

A: Users benefit from high throughput (up to 1,000 bricks per hour), reduced labor costs due to automation, consistent brick dimensions, superior durability, and a 12-month warranty. The machine's computerized controls and low-maintenance design enhance long-term productivity and operational efficiency.

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